CASE STUDIES
Case Study 1: Gap Analysis for Troubleshooting and Operational Improvement of Exisiting Assets
Challenge Faced
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Client wanted to resolve operating issues
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Client wanted to increase plant capacity to meet nameplate capacity
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Client wanted to improve process efficincy
Case Study 2: NGL Recovery Debottlenecking & Capacity Enhancement
Value Delivered
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Evaluate exisisting process design basis, process configuration, feed charactristics and products specifications
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Evaluate operating issues
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Identify operational excellence to analysis the major unit operations perfromance in normal and upset conditions
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Identify areas for reliability, process improvment, operational improvment, process efficiancy, and recommendations
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Identify opportunities potential improvments
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Identify exisitng equipment capabilities and limitations
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Identify potential optimization oppertunities
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Identify any quick wins​
Challenge Faced
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Operating issues in amine, mole sieve dehydration, condensate stabilizer, and demethanizer units
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Client wanted to increase plant capacity above nameplate capacity
Value Delivered
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Increased plant capacity from 250 to 400 MMscfd (60% increase to the existing nameplate capacity) with $0.80/scf
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Debottlenecked operating issues of existing process units
Case Study 3: Operation Excellence for NGL Fractionation
Case Study 4: Change of Operation Mode for a NGL Recovery Plant
Challenge Faced
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High NGL feed quality variation
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Client wanted:
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to increase further throughput
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to save energy
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to handle various feedstock impurities
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to reduce production cost
Challenge Faced
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Client wanted to increase the gas plant performance (more profit)
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Client wanted to save energy:
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​No ethane demand
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Deep ethane recovery system
Value Delivered
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Increased NGL fractionation throughput and efficiency
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Minimized equipment downtime
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Minimized operating cost (Processing fee)
Value Delivered
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Changed the mode of operation successfully with on-spec residue gas and NGL
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Resolved the CO2 freezing in top of the demethanizer
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Reduced the refrigeration system load
Case Study 5: Operational Improvement for a NGL Recovery Plant
Challenge Faced
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Client wanted to increase the NGL facility performance (more profit)
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Client wanted to save energy
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Client wanted to further throughput
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Operating issues at pretreatment units (AGRU and mole sieve dehydration)
Value Delivered
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Increased NGL plant throughput and efficiency
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Identified and debottlenecked pretreatment operating issues, feeding on-spec stream to liquidation
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Resolved the CO2 freezing through cold boxes
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Reduced the refrigeration system load